Aging chocolate: how does it work and why is chocolate aged

by | May 8, 2023 | Chocolate Information

Follow CocoTerra on Social Media

Welcome to the world of aged chocolate! This unique approach has been gaining some attention in the chocolate industry and maybe for good reason. It’s a perfect fusion of flavors of high-quality, single-origin cocoa beans mixed with spirits like whiskey, bourbon and rum.

In this blog, we’ll explain the world of barrel-aged chocolate in a simple way. We’ll talk about its production process. Join us as we dive into the delicious world of barrel-aged chocolate and discover its unique and sophisticated flavor!

And for clarification, barrel aging is distinct from other forms of chocolate aging which are used by some chocolate makers.  Standard chocolate aging involves storing chocolate in large block form for some period of time (from weeks to months) before melting it and forming it into bars.  Some chocolate makers believe that aging chocolate improves the flavor of the resulting chocolate.

What is barrel-aged chocolate?

Barrel-aged chocolate is a unique type of chocolate aged in wooden barrels that have previously held spirits such as whiskey, rum, or bourbon. It’s a fairly new technique, and experimentation continues. It is used exclusively by small craft producers.

The flavors of the barrel and the spirit are absorbed into the chocolate, resulting in a complex flavor profile that’s perfect for adventurous palates.

The chocolate is carefully monitored during the aging process to ensure it doesn’t absorb too much of the wood flavor or become overpowered by the spirit. The length of time that the chocolate spends in the barrel can vary depending on the desired flavor profile.

Barrel-aged chocolate is a unique and sophisticated confection that is usually made from high-quality, single-origin cocoa beans. The process typically begins by selecting cocoa beans that complement the flavors of the barrel and spirit to be used.

Some chocolate makers have achieved similar results by infusing cocoa nibs with a high-quality spirit that already has the desired flavor profile.  The nibs are then dried before being processed into chocolate.  The resulting chocolate is infused with flavor highlights from the selected spirit.

Why barrel-age chocolate?

The main purpose of aging chocolate in wooden barrels is to enhance the natural flavors and aromas of the chocolate. 

  • Unique flavor profile: Aged chocolate gives a very distinctive taste. The oak barrels and the spirit used to make the chocolate complement each other, creating a unique and sophisticated flavor profile sought by chocolate lovers and connoisseurs.
  • High-quality ingredients: Aged chocolate is typically made from high-quality cocoa beans and spirits, which are carefully selected for their flavor and aroma. The addition of wood barrels adds to the premium ingredients, making it a truly luxurious treat.
  • Artisanal production: Aged chocolate is usually produced in small batches by artisanal chocolate makers who take care and pay attention to controlling the aging process so that it absorbs the perfect level of flavor.
  • Sustainable practices: Chocolate makers who make aged chocolate often prioritize sustainable practices in the production process, including sourcing cocoa beans from ethical and sustainable sources and using wooden barrels that have been repurposed from the spirits industry.

Chocolate barrel aging process 

The process of aging chocolate involves several steps, including:

  • Selecting the right barrel: The first step in the process is to select a barrel that will complement the flavors of the chocolate. The most commonly used barrels are made from oak and have previously held spirits such as whiskey, bourbon, and rum.
  • Preparing the barrel: The barrel is carefully cleaned and sanitized before being used to age the chocolate. This ensures that no unwanted flavors or bacteria are introduced to the chocolate, which could ruin the final product.
  • Aging the chocolate: When the barrel is prepared and the chocolate is melted, the chocolate is poured into the barrel and left to age for several weeks or months. During this time, the chocolate absorbs the flavors and aromas of the wooden barrel and whatever spirits have been added.
  • Monitoring the process: The chocolate is carefully monitored as it ages to ensure that it does not become overpowered by the wood or spirit flavors. The chocolatier tastes the chocolate periodically to determine when it has reached the desired flavor profile.
  • Finishing the chocolate: After the chocolate has absorbed the desired flavor, it is removed from the barrel and finished using traditional chocolate-making techniques. These include tempering, molding, and packaging for sale.

How long is chocolate aged for?

The length of time that chocolate ages in a barrel depend on the desired flavor profile and the type of chocolate used. Chocolate can be aged for anywhere from several weeks to several months, or even up to a year in some cases.

The aging time for a particular chocolate can vary depending on a number of factors, including the type of barrel used and the temperature and humidity of the aging environment. The chocolate maker will often taste the chocolate periodically throughout the aging process to determine when it has reached the desired flavor profile.

Aged chocolate, which has become increasingly popular in recent years, is a unique and sophisticated treat. By aging high-quality chocolate in wooden barrels that have previously held spirits, chocolate makers and chocolatiers are able to create new flavor profiles that complement the natural flavors of the chocolate.

If you love chocolate, barrel-aged chocolate is definitely worth trying. Its unique flavor profile and high-quality ingredients make it a fantastic treat that can be enjoyed on special occasions or just as an indulgent treat for yourself.

We hope you’ve enjoyed this journey through the world of barrel-aged chocolate. We hope you’ve enjoyed our blog and gained a greater appreciation for this delicious and sophisticated treat.

If you have any questions or comments, feel free to contact us through our social media channels.  We are @cocoterra_co on Instagram and Pinterest and @cocoterraco on Twitter and Facebook.

Sign up for our CocoTerra Newsletter?

The CocoTerra newsletter is sent monthly and includes a summary of the best from the blog and more chocolate goodness and insights.

How to make a Dubai chocolate bar at home

How to make a Dubai chocolate bar at home

We just had to try the viral Tik Tok Dubai chocolate bar—it’s been flooding our "For You" page for weeks, and it’s all over the internet! And trust us, the hype is real. This chocolate bar tastes like heaven—creamy chocolate filled with crispy phyllo, pistachio...

Products made with cacao pulp

Products made with cacao pulp

Discover the hidden gem of chocolate making: cacao pulp! Often overlooked, this vibrant, flavorful fruit surrounding cacao beans is now making waves in the culinary world. While typically mentioned as a critical component of cacao fermentation, cacao pulp has so much...